Each technology provides distinct advantages that cater to various requirements. Therefore, comprehending the disparities, merits, and suitable applications of screen printing and embroidery is crucial for making a well-informed choice.

Screen printing

Screen printing is frequently employed for large orders and is particularly common when printing T-shirts and hoodies.

What is screen printing?

Screen printing, also known as silkscreen, is a method of printing that transfers ink to fabric through a stencil (or “screen”).

Each color in the design requires a separate screen, and each color must be cured before applying another.

How does screen printing work?

1. Creating the design
The desired design is printed onto a clear acetate film, which will serve as the stencil.

2. Making the screen
A fine mesh screen (usually silk, polyester, or nylon) is tightly stretched over a frame (typically wood or aluminum), and a photosensitive emulsion is applied to the screen.

3. UV exposure
The acetate sheet with the design is placed over the emulsion-coated screen, and the entire screen is exposed to UV light to dry the photosensitive emulsion.

4. Washing off the unhardened emulsion
Carefully rinse off any unhardened emulsion with water, removing the soft emulsion and leaving a clear imprint of the design on the screen.

5. Preparing to print
Place the screen on the press and position the item or garment flat underneath.

6. Inking
Apply ink to the top of the screen and use a scraper to force the ink through the mesh, transferring the ink through the screen and onto the fabric.

7. Curing
After printing, the ink must be cured or dried, which can be accomplished through air drying, heat curing (using a conveyor dryer or heat press), or UV curing.

If the design involves multiple colors, each color requires a separate screen and the process is repeated.

8. Cleaning
The screen can be reused by cleaning off the emulsion with a cleaning solution after each use.

Embroidery

Embroidery serves as a method to embellish clothing. While traditionally known for embroidered patches, it has also evolved into a fashion-forward printing technique.

What is embroidery?

Embroidery is a technique used to embellish fabric using needle and thread. It involves sewing thread into the fabric to create textured designs, often resulting in a delicate and professional appearance.

Originally a handcraft, embroidery has evolved in the world of print-on-demand to be primarily executed by machines.

How does embroidery work?

1. Creating the design
Special software is utilized to generate the desired embroidery pattern. This involves plotting the trajectory and determining the number of stitches permissible for the needle and thread, converting it into a format compatible with the embroidery machine.

2. Selecting needle and thread colors
Typically, embroidery machines can handle up to 16 colors, but they can only use 6 colors at a time. Therefore, the maximum number of colors that can be used in a pattern is 6.

3. Hooping
Different products like hats and T-shirts require specific hooping tools to secure them properly during embroidery.

4. Initiating Embroidery
Once the product is properly hooped, the embroidery machine can commence the stitching process.If your design exceeds 6 colors, attempting a second embroidery may result in alignment challenges and compromise the original pattern, hence it is not recommended.

Key differences between screen printing and embroidery

Cost

Screen printing costs vary depending on the number of colors used because each color requires separate stencils and screens. Initially, screen printing can be costly for small print runs, but the per-unit cost decreases as the quantity increases.

In contrast, embroidery costs remain consistent regardless of the number of colors used. It is economical for small areas. However, for larger embroidery areas, a larger and more expensive embroidery machine may be necessary, increasing production costs.

Suitability

Fabrics ideal for screen printing include smooth, flat, absorbent materials like cotton and cotton blends, which promote good ink adhesion and vibrant prints. 

However, screen printing on stretchy or non-flat fabrics may lead to uneven ink application, cracking, or warping over time.

For embroidery, stable, medium-weight, smooth fabrics such as cotton, cotton blends, linen, wool, and polyester blends are recommended. These provide a sturdy foundation for clear and precise embroidery work without causing damage.

Avoid using fabrics treated with waterproof coatings, such as some high-performance outerwear or raincoats, for embroidery. These coatings can hinder the embroidery needle from penetrating the fabric properly, resulting in uneven or skipped stitches.

A skipped stitch occurs when the hook on the bobbin case fails to catch the thread from the needle at the right moment, resulting in a stitch that fails to form.

Durability

Screen printed designs may fade in color and appear cracked after multiple washes.

In contrast, embroidery is abrasion-resistant, and the design will not fade or break down after extensive washing or ironing.

Appearance

Screen printed designs will feature a smooth, flat surface, and their colors will appear especially vibrant on the fabric. It’s important to note that layering inks in screen printing can also create a subtly raised effect in your design.

Embroidery naturally adds texture through the stitching process. The thread is sewn into the fabric, producing a raised pattern and texture that is both visible and tangible.Additionally, embroidery techniques such as raised embroidery (utilizing padding under the stitches) or varying thread thicknesses can achieve a three-dimensional effect.

Conclusion

In summary, screen printing excels at producing large, colorful designs in high volumes for casual wear like custom T-shirts or hoodies. On the other hand, embroidery enhances professional attire with its durability and precise stitching.

Knowing these distinctions will assist you in selecting the method that aligns best with your brand objectives, budget considerations, and desired visual appeal. Whether you prioritize affordability, longevity, or intricate design, understanding these variations will empower you to make a well-informed choice.

This article delves into the question, “What is DTF transfer?”DTF printing offers businesses a way to enhance their prints with captivating graphics, helping them stand out. It is important not to confuse the difference between DTF and DTG printing methods.

What is a DTF Transfer?

DTF transfer, the abbreviation of direct film transfer, entails the use of a heat press to transfer designs directly from a specialized film onto fabrics such as garments, textiles, and other surfaces.

What is needed for DTF printing?

1. *DTF printer: The primary equipment used for printing patterns onto transfer films.

2. *Transfer film(PET film): PET film serves as the carrier of the pattern, and the DTF printer prints the design onto the film. The principle is akin to printing text on A4 paper with a standard printer.

3. *Heat press machine: Employed to transfer the printed pattern from the film onto the desired substrate.

4. *DTG ink: DTF ink comprises CMYK ink (four colors), white, and black ink. The white ink serves as the foundation of the design, rendering the DTF process suitable for both light and dark fabrics.

5. *Hot-melt adhesive powder: A white granular powder utilized to aid in the ink’s firm adhesion to the surface of the printed object during the heating process.

6. Curing oven: Melt the powder to form the transfer film. Alternatively, it’s better to use a heat press in non-contact mode.

7. Automatic powder shaker: Used to remove excess adhesive powder and evenly apply the powder onto the transfer film.

How DTF transfer works?

Melt the powder to form the transfer film. Alternatively, it’s better to use a heat press in non-contact mode.

DTF (direct transfer to film) works by printing the image onto a special PET film and then using heat to transfer it to fabric or other surfaces. Here’s a step-by-step overview of the process:

1. Printing: The image is printed onto the PET transfer film using a DTF printer, typically with white ink as the base layer.

2. Powdering: After printing, hot melt adhesive powder is applied to the wet ink on the film. This powder will adhere to the ink.

3. Removing excess adhesive: Use an automatic powder shaker to remove and evenly apply the powder to the transfer film.

4. Curing: The powder-coated film is cured using heat (usually in a curing oven) to activate the adhesive powder.

5. Transfer: The cured film is placed on the fabric or surface to which the image is to be transferred. Using a heat press, the film is pressed onto the fabric at a specific temperature and pressure.

6. Peeling: Once the transfer is complete and the film has cooled, peel off the PET film, leaving the ink and adhesive attached to the fabric.

Advantages of DTF printing

• Versatility

It can be used on various fabrics, including cotton, polyester, blends, and even leather.

• Durability

DTF prints boast resistance to fading, cracking, and peeling.

• No need to pre-treat garments

The printing process entails transferring ink from a carrier film directly onto the fabric without pre-treating the fabric surface.

Disadvantages of DTF printing

• The pattern area will feel plastic to the touch.

Due to the adhesive used in DTF printing to bond the ink to the surface, forming a thin film of adhesive.

• DTF printing has less color vibrancy than sublimation.

In DTF, the ink doesn’t bond as deeply to the fabric as in sublimation, where the ink is turned into a gas that penetrates the fabric fibers, creating a vivid and lasting bond.

Conclusion

In summary, DTF transfers are an innovative and advantageous printing method that offers significant benefits for customizing apparel and products. Their ability to print on a variety of materials, deliver vibrant colors, and produce long-lasting prints makes them a popular choice for creators and businesses.

Whether you’re looking to expand your product offerings or explore new creative possibilities, DTF transfers provide a reliable and high-quality solution. Adopting this technology can open up new opportunities for customization and help you stand out in a competitive market.

FAQ

What is laser engraving

Laser engraving is a process that uses a focused laser beam to etch or mark a surface, creating a lasting impression on the material.

The laser engraving process includes converting materials from a solid state to vapor, accompanied by the release of high heat.

How does laser engraving work

• The design or pattern is initially input into the computer system, which then regulates the path, power, and speed of the laser beam.
• The laser beam engraves the material. The extremely high energy produced by the laser beam causes the material to vaporize or burn, and the color of the material changes depending on the type of material used.
• Throughout the laser engraving process, a dazzling light and a pungent smell are emitted. It is essential to wear goggles and a filter mask during the engraving process.

Where is laser engraving used

Laser engraving is widely utilized across various industries due to its versatility and precision. Some common applications include:

• Personalized Items: Laser engraving is often employed to add a personal touch to items such as jewelry, metal badges, and accessories.
• Awards and Trophies: Laser technology allows for detailed and intricate engravings, making it the top choice for awards and trophies.
• Wooden Products: Among the most prevalent wooden items are cutting boards and coasters, which are also highly popular products on platforms like Etsy.
• Industrial Marking: In industrial settings, laser engraving is used to mark parts, components, and tools with serial numbers, logos, or other identifying details.

Which products of JetPrint can be laser engraved

JetPrint offers a variety of product branding features that can be enhanced with laser engraving. These include:

• Wooden Cutting Boards: JetPrint’s wooden signs can be beautifully engraved with your logo, quote, or any custom design of your choice.
• Metal Pet Tags: Engrave the information you desire, such as your pet’s picture and details, using laser engraving on JetPrint metal pet tags.
• Watches: Laser engraving on the metal back and leather of the watch.
• Jewelry Items: Some jewelry products with large printing areas can be laser engraved.
• Thermos Cup: We can laser engrave the surface of the thermos cup to create a unique logo for you.

What is UV printing

UV printing is short for ultraviolet printing, an advanced digital printing technology that utilizes ultraviolet rays to rapidly cure or dry ink. Unlike conventional printing methods that rely on air-drying, UV printing exposes the printed surface to ultraviolet light, ensuring quick curing and settling of inks, leading to vibrant and long-lasting prints on various surfaces. The key lies in the use of ultraviolet light, which initiates a photomechanical reaction in the ink, transforming it from liquid to solid nearly instantaneously.

How does UV printing work

Ink preparation: UV inks are specifically designed for this printing method. They contain a photoinitiator that remains in a liquid state until exposed to UV light, triggering a chemical reaction that cures the ink. Different types of machines require different inks to be selected. UV inks are categorized into pigment and dye types, as well as solvent, oil, and water types.

Printing: The printer’s printhead deposits UV ink onto the material’s surface. Right after the ink is applied to the substrate, it passes through a UV light source that emits high-intensity UV rays.

Ink curing: When UV light interacts with the photoinitiators in the ink, it starts the polymerization process. This allows the ink to instantly cure and adhere to the substrate. Since the ink dries almost instantly, it doesn’t evaporate, preventing spreading on the printed material.

Pros and cons of UV printing

Pros of UV printing

Excellent print quality

UV printing offers exceptional print quality, with extremely sharp images and vibrant colors, making it perfect for high-resolution graphics and intricate designs. The cured ink remains on the surface without being absorbed, resulting in more precise details and enhanced color accuracy.

Time saving

Unlike conventional printing, which requires drying time, UV printing utilizes an instant curing process that eliminates the need for extended drying times. This leads to faster production and greater efficiency.

Durability

One of the key benefits of UV prints is their durability. They are scratch, fade, and moisture-resistant, ensuring a longer lifespan for printed products.

Environmental friendly

UV printing offers the flexibility to work with a diverse range of substrates, such as plastic, glass, metal, wood, and many others. This versatility opens up a world of creative printing possibilities.

Versatility

UV printing is more environmentally friendly compared to traditional printing methods, as it emits fewer volatile organic compounds (VOCs). This makes it a greener option for businesses conscious of their environmental impact.

Cons of UV printing

Large initial investment

The cost of UV printing equipment can be high, making it less accessible for small businesses or start-ups.

Limited color layering

UV printing has certain limitations compared to traditional printing methods, particularly when it comes to layering colors on top of each other.

Surface sensitivity

The outcome of UV printing can vary based on the surface and texture of the material, potentially causing adhesion issues on certain substrates. It’s also important to note that different UV inks can produce varied printing effects. When purchasing or using a UV printer, it’s advisable to inquire about the specifics from the supplier.

How long does UV printing last

UV printing typically has a lifespan of two to five years or more. When UV printed prints are shielded from harsh climatic conditions and UV exposure, they preserve their quality for a longer amount of time.

To maximize the longevity of UV printing, it is crucial to utilize high-quality materials and inks. Additionally, it is essential to avoid prolonged exposure to direct sunlight and handle printed items with care. By following these practices, you can ensure the durability and longevity of UV prints.

FAQ

While both procedures have benefits and create high-quality results, understanding their distinctions is essential for making an informed decision depending on your printing requirements. In this post, we’ll look at the distinctions between DTF and DTG printing to help you decide which approach is right for you.

What is DTF printing?

DTF printing, also known as Direct-to-Film printing, is a method of transferring ink from a specialized film onto the surface of a fabric.

DTF printing combines heat and pressure to guarantee that the ink is firmly adhered to the garment, resulting in a long-lasting and brilliant print. 

The process of DTF printing?

Design preparation: The desired design is created digitally, ensuring it meets the specific requirements for DTF printing. This includes adjusting colors, resolution, and size.

Film printing: The design is printed onto a specialized DTF film using a compatible printer equipped with DTF ink. The ink is formulated to be compatible with the film and fabric.

Adhesive powder: The ink on the film is coated with a special adhesive powder

Transfer: The film is then placed on top of the garment, and heat and pressure are applied using a heat press machine. This transfers the ink from the film onto the fabric.

Curing: After the transfer process, the garment is typically cured in a heat press or conveyor dryer to ensure the ink fully sets and becomes washable.

What is DTG printing?

DTG printing, also known as direct-to-garment printing, is a type of printing that involves spraying ink directly onto the garment using a specialized inkjet printer.

DTG printing enables for full-color printing, and unlike DTF printing, which employs a film as the transfer medium, ink can be sprayed directly to the garment.

The process of DTG printing?

Pre-Treatment: A specific solution（A pretreatment solution is an aqueous polymeric emulsion that fills the gaps between the fabric’s weaving） is used to prepare the cloth surface for improved ink absorption and adherence.

Curing the solution: Use a heat press to cure the solution.

Printing: DTG printers using water-based inks may print graphics directly onto clothes.

Curing ink: When the ink is applied to the garment, it is cured to ensure the print is long-lasting.

DTF vs. DTG: Key differences

Material compatibility

DTF printing is highly versatile, allowing you to print on a wide range of materials, from cotton to polyester, and even blends. While DTG is excellent for natural fibers like cotton, bamboo, and linen, it may be limited when it comes to synthetic fibers.

Print complexity

DTF is ideal for printing a variety of colorful designs, such as photos, detailed graphics, and long, narrow text. Every detail can be displayed clearly and realistically.

DTG can also print various designs, but since it sprays water-based ink directly onto the fabric, the fabric will absorb some of the pattern, which may affect the design’s accuracy.

Color vibrancy

Both DTF and DTG offer vivid colors, using the CMYK color model. However, DTF uses white ink as the base color, allowing it to produce brighter and more vivid tones, especially on dark or colored fabrics.

DTG printing also offers vibrant colors and requires white as the base color when printing on some dark or colored fabrics.

Durability

Both DTF and DTG are highly durable. Although DTF prints have a plastic feel, they are flexible and can remain intact without easily cracking, even with long-term use.

DTG printing forms a soft print because the ink is absorbed by the fabric, which helps prevent the print from fading during long-term washing.

Comfort

DTF prints are slightly thicker due to the sticky powder binder used in the transfer process, which adds a thin layer of plastic texture to the fabric.

DTG prints are generally softer and more integrated into the fabric, providing a soft touch.

Production speed

DTF printing is faster when producing in large quantities, making it ideal for bulk orders and quick turnarounds. DTG is slightly slower but still works well for small batches.

Choosing the right technique for your needs

When to choose direct-to-film printing

Design Complexity: If your designs include delicate features, gradients, or images, DTF printing’s higher precision and color accuracy may be ideal.

Material Compatibility: DTF printing is the finest option for printing on polyester, nylon, or other synthetic textiles.

Yields and turnaround times: Due to its great efficiency and capacity to handle high-volume manufacturing with minimal setup time, DTF printing is frequently favored for large-scale production runs.

Cost considerations: The cost per print may vary depending on the design’s complexity, quantity produced, and material printed. DTF printing may provide benefits in high-volume production.

When to choose direct-to-garment printing

Design complexity: If your design is simple, you can also use DTG printing. Because the prints are permeable, direct-to-garment printing is ideal for printing larger designs.

Material compatibility: If you are primarily interested in pure natural materials, DTG printing will be more appropriate for you.

Yields and turnaround times: DTG printing excels in printing short runs or one-pieces, making it a good alternative for on-demand or custom orders.

Cost considerations: If you are a one-person shop, DTG printing is more cost-effective for small batch manufacturing and low order volume.

FAQ

But what exactly is pad printing? And why has it become the technology of choice for everything from electronics to promotional products? Let’s dive into pad printing to explore how it works, its benefits, uses, and more.

Definition of pad printing

Pad printing, also known as tampo printing, is a printing process that transfers a two-dimensional image onto a three-dimensional object.

A flexible silicone pad is used to transfer the image from a printing plate (also known as cliche) to the surface of a three-dimensional object. This method allows printing on products with irregular or complex shapes, such as curved surfaces or spheres.

Essential parts required for pad printing

Pad printing pad
The pad picks up ink from the stencil and transfers it to the substrate. Its flexibility allows it to adapt to a variety of shapes.

Pad printing plate (cliché)
The plate is typically made of a flat metal or plastic plate with the image or pattern to be printed. During the pad printing process, ink is applied to the surface of the pad, which is then pressed against the plate to absorb the ink.

Ink cup
The ink cup holds the ink during the pad printing process. It slides back and forth on the pad, keeping the ink on the pad while also removing excess ink. The ink cup usually includes a scraper to help remove any extra ink.

Pad printing ink
Pad printing ink typically consists of pigments, resins, solvents, and additives and can be customized to achieve different colors, finishes, and opacities based on the application and printing material. It is known for its quick drying and tackiness.

How does pad printing work?

Pad printing is a versatile process that involves transferring an image from a printing plate to a substrate using a silicone pad. Here’s how it works:

1. Prepare pad printing plate

The image or pattern to be printed is etched into a metal or plastic plate through chemical etching or laser engraving, creating recesses in the areas that will receive the ink.

2. Ink preparation

The ink cup is placed over the plate to cover the image and fill it with ink. Ink is applied to the plate, filling the recessed areas. The ink cup then scrapes off the excess ink, leaving only the etched portions in ink.

3. Transfer to the pad

A soft, flexible pad printing pad is pressed against the inked plate. The pad picks up the ink from the recessed areas.

4. Transfer the image to the substrate

The pad printing pad with the inked image is pressed against the substrate (the object being printed). Because of the pad’s flexibility, it can conform to various shapes, including flat, cylindrical, or irregular surfaces.

5. Drying and curing

The pad lifts from the substrate, leaving the ink behind to dry and complete the printing process.

6. Reprinting

The pad and ink cup move together as the ink cup refills the recessed area on the plate, and the pad picks up the ink again. By repeating this cycle, multiple prints can be completed.

What is pad printing used for?

Pad printing is widely used to print on a wide range of materials such as plastics, metals, glass, ceramics, and even fabrics. It is extensively used in the automobile, electronics, medical equipment, promotional products, and consumer goods industries.

Promotional products: Pad printing is a popular method for printing logos, branding features, or unique designs on promotional goods such as pens, key chains, USB drives, mugs, and other freebies.

Electronic products: Many electrical equipment, such as keypads, remote controllers, and phone covers, necessitate accurate and long-lasting printing. Pad printing is ideal for printing on unevenly shaped electrical component surfaces.

Automobile industry: Pad printing is commonly used in the automotive industry to attach labels, insignia, and emblems on dashboards, buttons, knobs, and other interior and external car components.

Medical instruments: Pad printing is used in the medical industry to brand medical devices and equipment such as syringes, catheters, dialysis machines, and prosthetics. Pad printing inks are often resistant to sterilizing treatments.

Toys: Toys, puzzles, game boards, and playing cards are frequently printed with designs, characters, or safety notes using pad printing.

Glassware and ceramics: Pad printing can be used on glassware, ceramic cups, and plates for detailed and exact printing. Pad printing, for example, is used to print numerous patterns on ceramics.

Sports equipment: In the sports sector, pad printing is used to add logos, brand names, or marks on equipment such as golf balls, hockey sticks, helmets, and tennis rackets.

Aerospace and industrial components: Pad printing is used to mark and mark aeronautical components, industrial tools, control panels, and other mechanical elements.These are just a handful of the numerous applications for pad printing. Its adaptability, ability to print on a wide range of materials, and handling of complex geometries make it a valuable printing process in a wide range of sectors.

Pros and cons of pad printing

Pros of pad printing

Versatility: Pad printing is suitable for a wide range of substrates, including polymers, metals, glass, ceramics, fabrics, and others. It adheres and lasts well on a variety of materials.

3D printing: Pad printing, unlike other printing techniques, can print on curved, uneven, or textured surfaces, making it ideal for things with complex curves or contours. Pad printing produces good results whether printing on golf balls or intricate shaped medical devices.

High resolution and fine details: Pad printing is ideal for delicate designs, small text, and logos with intricate patterns because it enables for high-resolution printing and exquisite detail.

Cost-effectiveness: Pad printing equipment and consumables are generally inexpensive when compared to other printing processes, particularly for small to medium production runs.

Durability: Pad printed prints are extremely robust and resistant to abrasion, fading, and environmental conditions, ensuring long-term excellence.

Cons of pad printing

Color restrictions: Pad printing is best suited for designs with a restricted number of colors, often one to six. Complex multi-color designs may necessitate many passes or additional setups, lengthening manufacturing time and increasing costs.

Production rate: Pad printing is typically slower than other printing technologies such as screen printing. Multiple processes are involved in the process, including ink application, pad printing, and drying time, all of which can affect output speed.

Selection of ink: Pad printing requires careful ink selection to provide optimal adhesion, color vibrancy, and durability. Experimenting to discover the proper ink for your individual substrate and design requirements may be necessary.

Conclusion

Do you have any knowledge about pad printing? You may learn more about printing technology by following our blog.

Finally, pad printing is a versatile and efficient printing process that may be used on a variety of surfaces and applications. Pad printing, with its capacity to print on irregular forms, three-dimensional surfaces, and a variety of materials, provides organizations with the flexibility to accomplish precise and long-lasting printing.

JetPrint does not currently use pad printing products. Instead, we rely on sublimation printing, heat transfer printing, and UV printing.

In this blog post, we’ll cover everything you need to know about embroidery and how it can elevate your custom products.

What is embroidery

Embroidery is a craft that involves using needles, thread, or yarn to decorate fabric or other materials.

It can be used to create patterns, images, and text on clothing, accessories, and home décor. While traditionally done by hand, modern technology now uses machines to produce more complex patterns at a faster pace.

The thread used in embroidery can be made from various materials, such as cotton, silk, or metallic thread, offering a wide range of textures and effects.

Benefits of practicing embroidery

Embroidery is not only a creative outlet; it also provides practical benefits that can enhance every part of your life. Whether you’re looking to add a personal touch to your home, save money, or explore new income opportunities, embroidery can help you achieve all these goals. Here are some of the main benefits:

1. Interior decoration

Embroidery can add a unique and personalized element to your home decor. From custom wall hangings to beautifully sewn pillows and tablecloths, embroidery lets you create pieces that perfectly match your style and preferences.

In China, cross-stitch embroidery is very popular. Typically done on a large canvas, the design is completed by following color and line numbers on the canvas. Once finished, the work is often framed and hung on the wall.

2. Save money

By creating embroidered pieces yourself, you can avoid buying expensive home decorations, clothing, or accessories. With a few materials and basic skills, you can make a variety of items—from embroidered clothing to custom gifts—and save money along the way.

Additionally, repairing clothes with embroidery extends their life and reduces the need to frequently replace items. If an item is damaged, embroidery not only helps repair it but also adds a refined look.

3. Sense of accomplishment

Creating something by hand brings a great sense of satisfaction. Each stitch in your embroidery work brings you closer to the finished piece, and once complete, you’ll experience pride and accomplishment. It’s a wonderful way to challenge yourself and celebrate your creativity.

This feeling of accomplishment is like completing a puzzle, putting each piece together until you reach the final result.

4. Make gifts

Embroidered items make thoughtful, personalized, and memorable gifts that are sure to be cherished. Whether it’s a hand-stitched monogram on a tote bag, a custom design on a handkerchief, or an intricate pattern on a piece of clothing, embroidered gifts show effort, thoughtfulness, and personal style—qualities store-bought items can’t match.

Practicing embroidery can also lead to unique creations, like a pearl-embellished bracelet or sequined clothing.

5. Earn extra income

If you’re interested in making money from your skills, embroidery can be a lucrative side job. With the right tools and experience, you can offer custom embroidery services, from personalized clothing to custom home decor. It’s a great way to turn a hobby into a potential income source while doing something you love.

Essential tools for embroidery

Embroidery requires various tools to achieve professional and precise results. Here’s a list of essential tools for embroidery, whether you’re a beginner or an experienced enthusiast:

1. Embroidery hoops

An embroidery hoop keeps the fabric taut for even stitching. Hoops come in different sizes, materials (such as plastic and wood), and shapes, with round and square being the most common.

2. Embroidery needles

Choose the appropriate needle type and size based on your fabric and thread thickness. Common types include embroidery needles, tapestry needles, and millinery needles.

3. Embroidery thread

High-quality embroidery thread ensures vibrant colors and durability, enhancing the final appearance of your embroidery pattern.

4. Scissors

Sharp scissors allow for precise thread trimming, removing excess fibers, and ensuring a delicate, clean look.

5. Embroidery stabilizer

Stabilizers, typically made of non-woven materials, support stretchy fabrics by preventing wrinkles and holding stitches in place.

6. Water-soluble marking pen or pencil

These tools let you trace designs onto fabric and easily wash out without leaving marks.

7. Thread organizer

Organizers keep thread colors sorted, tangle-free, and easily accessible.

8. Thimble

A thimble prevents needle pricks and helps apply pressure for precise stitching, especially when working with thick fabrics or for long periods.

Types of embroidery

1. Surface embroidery

Surface embroidery is a type of embroidery where stitches are applied to the top layer of the fabric without piercing the back. This technique emphasizes decorative stitches that remain on the fabric’s surface, utilizing various stitch types to create designs, patterns, and textures.

Unlike other embroidery methods, surface embroidery allows for more creative freedom. Popular stitches like satin stitch, chain stitch, and French knot make it suitable for both simple and complex patterns.

Decorative arts, clothing, and home decor frequently use this style to add texture and dimension to fabrics.

2. Counted-thread embroidery

Counted thread embroidery involves creating patterns by counting the fabric’s threads to ensure a precise, symmetrical design. This technique is common in cross-stitch and hardanger stitch, which produce a distinctive grid-like effect with intricate details.

It’s an excellent choice for those who enjoy symmetrical patterns and where patience and precision combine to form a work of art.

3. Needlepoint (canvas work)

Needlepoint, also known as canvas work, is a type of embroidery that involves stitching intricate patterns onto a durable, open-weave canvas.

Needlepoint is widely used to create decorative items like pillows, wall hangings, ornaments, and other home decor pieces.

4. Hand embroidery

Hand embroidery represents the traditional art of stitching by hand, adding a unique, personal touch to each piece. This technique is more time-consuming than machine embroidery, as each stitch is sewn individually.

Because of the craftsmanship involved, hand embroidery pieces are often valued higher and priced more than machine-embroidered items.

5. 3D Puff Embroidery

3D puff embroidery creates a raised, textured effect by placing foam under the stitches, giving designs a three-dimensional appearance. Commonly seen on sportswear and hats, this technique makes logos and letters more tactile and bold, adding visual impact. It’s an excellent choice for standout branding or adding a unique touch to any embroidery project.

6. Machine embroidery

Machine embroidery uses computer-guided stitching to produce precise, intricate designs quickly. Ideal for mass production or detailed work, this technique is widely used by commercial businesses but is also accessible to hobbyists with home embroidery machines.

Machine embroidery delivers consistent, high-quality results, making it perfect for creating professional-looking apparel, accessories, and home decor.

Below, you’ll learn about the machine embroidery process.

How to digitize for embroidery?

Embroidery digitization is the process of translating a design or artwork into a digital file that an embroidery machine can read and stitch.

Choose professional embroidery digitizing software: Select professional embroidery digitizing software that meets your needs and level of competence. Wilcom and Pulse Ambassador are two common software options.

Import or create designs: You can use digitizing software to import current designs or create new ones. When importing a design file, ensure that it is compatible with the software (popular file types include.AI,.EPS,.SVG, or.JPG). When generating a new design, utilize the software’s drawing or tracing tools to sketch or trace the appropriate artwork.

Setting parameters: Define the parameters of the embroidery pattern. This includes choosing the appropriate fabric type, hoop size, and adjusting the stitch density, underlayment, and tension compensation settings. These options ensure that the design is accurately sewn and positioned.

Outline and basemap: Using the software’s drafting or digitizing tools, digitize the main outline of the design. Add any underlying stitches that are required to offer solidity and support for the final embroidery.

Detailing and fill stitches: Add fill stitches to areas that require solid or textured fills. This can be accomplished by applying the right stitch types (such as satin stitches, fill stitches, or special stitches) to certain regions of the design. Use different stitching types or techniques to incorporate any necessary features or effects.

Define color and trims: Assign preferred thread colors to each section of the design. This will give you a visual representation of how the finished needlework will look. If necessary, indicate any trim or thread modifications in the design.

Test and refine: Use the software’s simulation or visualization functions to preview how your patterns will look when stitched before sewing them on actual cloth. Look for any errors, inconsistencies, or areas that need to be adjusted. Make any necessary changes to achieve the desired results.

Save the design: When you’re finished with your digital design, save it in an appropriate embroidery file format like.DST,.PES, or.EMB. Embroidery machines can read these formats.

Transfer designs to embroidery machine: Connect your embroidery machine to your computer and transfer the digitized design file to the machine using the appropriate method (USB, direct cable connection, or network transfer). Load the design and sew it to the fabric according to the machine’s instructions.Digitizing needlework is a difficult technique that takes time and practice. Reference tutorials, internet resources, and professional coaching all aid in the development of high-quality embroidered patterns.

Conclusion

Embroidery has caught people’s hearts and imaginations all across the world. A timeless art form combining talent, creativity, and self-expression. Embroidery continues to captivate and inspire people all across the world, from its rich past to present trends. Whether you are a novice or a seasoned embroiderer, the craft of embroidery provides limitless opportunities for producing beautiful, customized designs. 

JetPrint presently enables custom embroidery, please contact our customer service and notify them of your requirements. We are also working hard to develop online design embroidery, and I believe that you will be able to achieve custom embroidery on your products in JetPrint in the near future.

In this article, we will explain what heat transfer printing is, its advantages, the necessary equipment and materials, and how the process works. By the end of this article, you will have a more comprehensive understanding of heat transfer printing.

Introduction to heat transfer printing

Heat transfer printing is a method of transferring a pattern onto a substrate using heat and pressure. The process involves using a printer to print the pattern onto special transfer paper, usually with specific inks like sublimation or pigment ink.

In the print-on-demand industry, the most common heat transfer printing methods are sublimation printing and DTF transfer.

Advantages of heat transfer printing？

1. Flexibility

Heat transfer is applicable to a wide range of substrates, including fabric, metal, paper, and plastic. As a result, it is a versatile printing technology that may be employed in a wide range of sectors.

2. Quick turnaround

Heat transfer printing is a reasonably quick manufacturing method. Once a design is complete, printing may be completed in minutes, making it ideal for meeting tight deadlines or printing on demand.

3. Cost-effective

Heat transfer printing, unlike other printing technologies such as screen printing, does not require a substantial upfront investment in equipment or consumables, making it the first choice for early-stage businesses.

4. Durability

Heat transfer prints won’t crack, fade, or peel over time. The prints will withstand frequent washing or heavy use and retain their vibrant colors.

Different types of heat transfer

1. Sublimation

Sublimation printing works by vaporizing solid ink, which blends into the substrate rather than sitting on the surface. It’s ideal for polyester, polymer-coated items, or anything made of 100% polyester. Sublimation prints are known for their vivid colors and durability.

2. DTF (direct-to-film)

Often confused with DTG printing, DTF is more complex than sublimation printing. It involves evenly applying adhesive to the design on the transfer film and using a heat press to apply pressure and heat to the print on the fabric.

Related article: DTF vs DTG

3. Vinyl heat transfers

This method is becoming less common, and many people are unaware of it. It involves cutting an image from a colored vinyl sheet and using heat and pressure to transfer the image to the fabric.

4. Laser transfers

This method uses toner instead of ink. The printed image on the transfer paper is placed on the target surface and heated using a heat press or iron. The heat causes the toner to bond with the surface, permanently transferring the image.

What equipment and materials are needed for heat transfer printing?

• Computer

Use graphic design software on a computer to create the design and connect it to a printer.

• Printer

Use a specialized printer to print the design onto transfer paper.

• Ink or Toner

Specific to the type of heat transfer printer being used, typically sublimation ink or laser toner.

• Heat transfer paper

Special paper used to hold the ink or toner that will be transferred to the fabric.

• Heat press

The main device that applies heat and pressure to transfer the design to the material.

• Weeding tool

Used to remove excess material from the transfer paper after cutting.

• Heat tape

Used to secure the transfer paper to the substrate to prevent the print from shifting, though it’s not always necessary.

• Heat sheet

Placed on the platform of the heat press to prevent heat conduction and damage to the heat press. It’s usually made of rubber and often included as a gift when purchasing a heat press.

• Substrate

The material onto which the design is transferred, such as a T-shirt, mug, or other item.

How does heat transfer printing work?

Heat transfer printing is a process that uses heat and pressure to transfer an image or pattern from special transfer paper to a surface, usually fabric. Here’s how it works:

1. Create a design

First, design your graphic using software like Photoshop or Canva. Then, print it onto heat transfer paper using a special printer. Different types of heat transfers require different transfer papers. The design is printed in reverse (mirrored) so that it appears correctly when transferred.

2. Cut the design

Since the entire design will be printed on the heat transfer paper, there might be multiple designs on one sheet. You’ll need to cut out and separate the desired design using scissors or other cutting tools.

3. Heat press application

Preheat the heat press in advance. If the temperature is too high, it can damage the substrate, while too low a temperature may result in a less vibrant print. The time and temperature needed vary depending on the substrate and the type of heat press.

4. Heat transfer process

Once the heat press reaches the correct temperature, place the substrate on it, followed by the transfer paper with the design facing down. Use the heat press to apply pressure and heat, making sure to follow the recommended time and temperature to ensure the ink fully integrates with the substrate.

Some heat presses allow you to set a countdown timer, and they’ll sound an alarm when the time is up.

5. Cooling and peeling

After the transfer is complete, let the substrate cool slightly, then carefully peel off the transfer paper, leaving the pattern on the fabric. It’s advisable to wear gloves while waiting for it to cool, especially when working with substrates that conduct heat well, like metal products and ceramic ornaments.

Troubleshooting common issues in heat transfer printing

Inaccurate printing color: This is often caused by incorrect printer settings or using low-quality inks. Make sure you’re using the correct color profile on your printer. Test different transfer materials to achieve the desired color vibrancy and accuracy.

Uneven printing color: During the heat transfer printing process, the printed color may be uneven due to inconsistent pressure, uneven temperature distribution, or insufficient transfer time. These issues can cause some areas to receive more heat or pressure than others, resulting in changes in color intensity.

To achieve uniform printed color, ensure the press is properly calibrated, the transfer paper is properly aligned, and the temperature and pressure settings are consistent across the surface.

Wrinkled or misaligned pattern: During the heat transfer printing process, the pattern may wrinkle or become misaligned due to an uneven substrate and improper transfer paper alignment. Ensuring that the substrate is flat and the transfer position is accurate before printing can help prevent these problems.

Damaged substrate: The substrate may be damaged during the heat transfer printing process if the temperature is too high, the pressure is too strong, or the transfer time is too long. These factors can cause the material to burn, warp, or degrade. Using the correct temperature, pressure, and time settings for the specific substrate can help avoid damage.

Conclusion

Heat transfer printing is a versatile and user-friendly method for businesses and individuals to create vibrant, high-quality designs on various materials. Whether you’re a small business owner looking to expand your product line or a DIY enthusiast eager to customize personal items, heat transfer printing offers a cost-effective solution with endless creative possibilities.

By the end of this article, you’ll understand the basics of heat transfer printing, enabling you to make an informed decision to embrace the world of heat transfer printing and start bringing your unique designs to life with ease and precision.

What is sublimation printing?

Dye sublimation printing is a method of transferring dye to materials such as polyester, cotton polyester blends, and other synthetic fabrics by using heat and pressure. The dye is first printed on transfer paper before being applied to the cloth. When heat and pressure are given to the dye, it sublimates, or transforms into a gas, and then fuses with the substrate, resulting in a permanent and brilliant image.

Why choose sublimation printing?

Sublimation printing enables for the printing of a wide spectrum of colors and sophisticated designs onto cloth, including designs with colored spots. This is due to the dye being absorbed directly into the fabric’s fibers rather than sitting on it as in typical screen printing.

Sublimation printing creates vibrant, high-quality pictures that can endure numerous washes without fading or flaking.

Choose dye sublimation printing for pattern-printed garments because it produces high-quality, vibrant prints.

Related blog: What is sublimation printing

The 5 best shirts for sublimation printing

When it comes to sublimation printing, a material that is at least 65% polyester is required. The greater the percentage of polyester, the better the effect. We chose several polyester shirts that are suited for sublimation printing for this purpose.

1. Handmade AOP men t-shirt

For a perfect fit and all-day comfort, this classic fit tee is made of superior polyester spandex fabric. This tee’s breathable polyester fabric makes it ideal for any season, keeping you cool and comfortable even in hot temperatures.

Furthermore, the quarter-turn design eliminates the center crease for a sleek, seamless appearance. This tee’s double needle sleeves and hem give an extra layer of durability and quality.

2. Handmade AOP men polo shirt

This 100% polyester polo shirt has an all-over print that will lend a fashionable touch to your look. The print on this shirt will look fantastic if you print it with sublimation.

At the same time, Polo shirts are one of the most commonly worn shirts in the workplace. If your printing impact is excellent, you will have no trouble finding customers. Wear it to work, to a party, or on a casual day to show off your own style.

3. Gildan 18000 heavy blend™ crewneck sweatshirt

The Gildan 18000 Heavy Blend™ Crewneck Sweatshirt is the ideal combination of style and comfort. This sweatshirt has a relaxed fit and is constructed of 50% cotton and 50% polyester, making it lightweight, breathable, and comfy.

The sweatshirt’s medium-heavy fabric (8.0 oz/yd2 (271.25 g/m2) keeps you warm and snug in cold weather. It has a traditional fit tubular body that makes it perfect for any occasion.

The gray pearlized tear away label adds an added degree of comfort by preventing scratchy tags from irritating your skin. The spun yarn fabric softens the sweatshirt and resists pilling, guaranteeing that it retains its quality even after many washes.

The fact that the sweatshirt isn’t 65% polyester doesn’t detract from its overall performance.

4. Bella+ Canvas 3650 unisex ploy-cotton short sleeve tee

The ideal balance of comfort and style. This marble tee has a crew neck and is constructed of 91% polyester and 9% airlume combed ring spun cotton for a wonderful fit. The material is soft against your skin.

This tee’s side seams and retail fit ensure that it flatters every body shape, and the unisex sizing makes it a versatile alternative for anyone. It comes in a range of sizes and colors, making it simple to choose the ideal style for you or your customers.

5. Next Level 6200 unisex festival t-shirt

The Next Level 6200 unisex festival t-shirt is every printer’s fantasy. Dye sublimation printing is popular on this t-shirt. This t-shirt comes in a range of colors and sizes; if you want the print to appear on this t-shirt, select a light-colored t-shirt.This tee is not only utilitarian, but also quite comfy and adaptable. The lightweight fabric is comfortable to the touch while being lightweight, making it ideal for festivals, outdoor events, and everyday use. It’s a wardrobe essential you’ll find yourself reaching for again and again.

Conclusion

To summarize, if you are a business owner seeking for the best shirts for dye-sublimation printing and are utilizing a print-on-demand service, consider light-colored shirts that are high in polyester and have a specific coating. You’ll be able to create high-quality, long-lasting photographs for your clientele if you use these recommended t-shirts.

FAQ

Sublimation printing is exactly what you need. This printing technology transforms your design into a vivid and durable print by embedding it directly into the material.

Sublimation printing isn’t just for textiles; it’s also suitable for metals, ceramics, and other materials that can withstand high temperatures. In this article, we’ll explore the basics of sublimation printing, how it works, its advantages and disadvantages, and the best products for sublimation printing.

Let us help you fully understand the magic of sublimation printing.

What is sublimation printing

Sublimation printing is a digital technique that involves printing ink onto special transfer paper, then using pressure and heat to vaporize the ink and transfer the color from the paper to the product material.

This method blends the ink into the material rather than onto the surface, resulting in a long-lasting, vibrant effect.

It works well on polyester, polymer-coated items, or anything made of 100% polyester. This technique is widely used on apparel products, especially T-shirts, hats, and canvas shoes, and is known for its resistance to fading and cracking.

Why is it called sublimation printing

Sublimation is a chemical term that originally referred to the process of a substance directly transforming from a solid to a gaseous state without passing through a liquid state. It is a state change that occurs when a substance’s temperature and pressure are lower than the triple point. This principle is also used in sublimation printing to allow the dye to transition from a solid to a gaseous state without passing through a liquid state.

The term “sublimation” was coined because it was thought that the dye would transition between solid and gaseous states without passing through a liquid phase. Because the dye would liquefy, this understanding of the process was later proven to be incorrect.The proper name for this process has since been dye diffusion, though this technically correct term has not replaced the original name.

How does sublimation printing work

1. Create a digital design on your computer by combining colors, patterns, and graphics.

2. A sublimation printer prints the digital design onto specialized sublimation transfer paper using dye-sublimation ink.

3. Place the printed transfer paper on the product you want to print on, such as a T-shirt, mouse pad, or ceramic item.

4. Align the design on the product, and use a heat press to apply heat and pressure.

5. The gaseous sublimation ink penetrates the material, not just the surface, creating a permanent, vibrant print.

6. Once the material has cooled, remove the transfer paper to reveal a vibrant, durable print that resists fading and washing.

Pros and Cons of Sublimation Printing

Pros

Vivid colors

Sublimation produces bright, vibrant colors due to the high temperatures used, making it ideal for detailed designs and photographs.

Durability

The ink penetrates the material, so sublimation prints will not peel, crack, or fade, maintaining high durability over time.

Fast turnaround time

Sublimation designs are processed using a printer, reducing the steps required compared to screen printing. The design can be quickly printed and applied to the product.

Multiple applications

Sublimation printing can be used to create designs for a variety of products, including clothing, mugs, canvas shoes, and ceramic pendants.

No Feel on Fabric

Due to the ink becomes part of the fabric, it doesn’t create a heavy or stiff texture, giving the product a natural feel. Sublimation-printed products do not form the plastic-like film produced by DTF printing.

Cons

Material limitations

Sublimation dyes are limited to light-colored polyester fabrics, and the polyester fiber content in the fabric will affect the print’s durability. Sublimation dyes are not suitable for dark or natural materials.

Requires a light background

Sublimation works best on white or light-colored surfaces. Since the dye is translucent, the color of the substrate will affect the final appearance. On dark or colored surfaces, the color will not appear vibrant or accurate.

What sublimation products sell best?

For your convenience, I’ve compiled a list of the top 5 selling sublimation products.

T-Shirts

T-shirts, especially in white and black, are timeless. This is a constant in all clothing stores. T-shirts are available for purchase in any clothing store. Sublimation printing adds color to the short sleeves in cartoon, anime, and graffiti styles. If you want to make a gift for your best friend, I recommend using his or her favorite item (such as Iron Man) or a picture of the two of you. With sublimation printing, this couldn’t be simpler.

Mugs

Coffee in the morning? Mugs can be found anywhere, whether at home or at work. You can expand your business by selling sublimation printed mugs; simply improve your mugs and increase buyer interest. A hot cup of coffee in a nice mug. If you consider these two points, you will not be concerned about the lack of cup sales.

Mouse pads

Computers have become standard equipment for modern people, and almost everyone owns one. As a result, mouse pads have become a necessity for computer users. Sublimation printing your favorite cartoon characters or brand logos on a mouse pad will make people inadvertently think, ” I bought a mouse pad in a certain brand store.” This will almost certainly lead to the buyer recommending you to his family and friends, which is fantastic news for you.

Bags

Bags are more commonly seen in the hands of women, and women are the group with the most purchasing power. They frequently go out with bags of various styles, and different bags elicit different emotions in them. Nobody wants to carry an ugly bag, but everyone appreciates a bag that they designed. If you own a bag shop, JetPrint can provide you with a variety of bag styles as well as personalized customization.

Shower curtain

A nice-looking shower curtain appears to increase your enjoyment of lying in the bathtub. When you create a beautiful shower curtain, you can’t help but admire your work and forget that your shower is taking longer than the previous 30 minutes. Making a Christmas shower curtain for Christmas will remind your child that Santa Claus has arrived with a valuable gift.

Conclusion

Now you have much more knowledge about sublimation printing. By understanding its process and applications, you can use this technology to expand your creative possibilities and meet the growing demand for personalized, high-quality items.

You can also use JetPrint to process your sublimation products. All you need to do is upload your design to our mockup generator.

Whether you’re a business owner new to the on-demand printing industry or an individual who loves personalized products, you can use JetPrint as your supplier.